MES/MOM Manufacturing Operations Adoption Survey

Introduction

Advisory Group is conducting this survey to allow you to Benchmark your digital transformation as it applies to your Manufacturing Execution Systems Technology Journey with your peers. Industrial manufacturers are entering a period in which new digital technologies have the potential to augment people and processes to an unprecedented degree. New, Manufacturing Execution Systems (MES) and Manufacturing Operations Management (MOM) include functionality that is embedded or integrated to other advanced digital technologies such as Machine Learning (ML), Artificial Intelligence (AI), Augmented and Virtual Reality (AR/VR), robotics, digital twins, new Integration Platforms that use cybersecurity and standards, edge, Cloud and other IIoT enabled sensors and are changing how people work in the industry. MES maturity is based your plant/company's enterprise-wide usage of modern MES technologies. Privacy: Your privacy is assured and your identity will not be released to others. Your responses and the responses of your peers (in aggregate) will be included in in the report you will receive for taking this survey. If you have questions about the survey, please contact us. The survey is focused on MES technology.. We will email you a copy of the survey if you provide your email address. Thank you.

Privacy: Your privacy is assured, and your identity will not be released to others. Your responses and the responses of your peers will be included in the report you will receive for taking this survey. If you have questions about the survey, please contact us at https://www.arcweb.com/about/contact-us

MES Digital Transformation Maturity Model Levels:

Best Possible: My company is doing this at a very high level, likely among the leaders.

Proficient: My company is becoming proficient in this; implemented across most plants.

Significant: My company is using this in a significant way or implemented across multiple plants.

Limited: My company is using this, but in a limited way or early days

Exploring: My company is researching, investigating, or considering this.

None or N/A: My company is not doing this now or it is not applicable

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* 1. Are you responding for your plant, division or the company, or only your department?[Enter your first question here]

Your Department

Plant

Division

Company

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* 2. Please assess the level of adoption in your organization for the following processes regarding MES Technology adoption.

	Not Doing N/A	Exploring	Limited	Significant	Proficient	Best Possible
Best Production facility/Plant	Best Production facility/Plant Not Doing N/A	Best Production facility/Plant Exploring	Best Production facility/Plant Limited	Best Production facility/Plant Significant	Best Production facility/Plant Proficient	Best Production facility/Plant Best Possible
Average Production Facility/Plant	Average Production Facility/Plant Not Doing N/A	Average Production Facility/Plant Exploring	Average Production Facility/Plant Limited	Average Production Facility/Plant Significant	Average Production Facility/Plant Proficient	Average Production Facility/Plant Best Possible
Worse Production Facility/Plant	Worse Production Facility/Plant Not Doing N/A	Worse Production Facility/Plant Exploring	Worse Production Facility/Plant Limited	Worse Production Facility/Plant Significant	Worse Production Facility/Plant Proficient	Worse Production Facility/Plant Best Possible

Other (please specify)

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* 3. MES Application Adoption Please select your MES adoption level by application

	None N/A	Exploring	Significant Implemented across multiple plants	Proficient Implemented across most plants	Best in Possible Connected Enterprise
Visualization	Visualization None N/A	Visualization Exploring	Visualization Significant Implemented across multiple plants	Visualization Proficient Implemented across most plants	Visualization Best in Possible Connected Enterprise
Execution	Execution None N/A	Execution Exploring	Execution Significant Implemented across multiple plants	Execution Proficient Implemented across most plants	Execution Best in Possible Connected Enterprise
Planning & Scheduling	Planning & Scheduling None N/A	Planning & Scheduling Exploring	Planning & Scheduling Significant Implemented across multiple plants	Planning & Scheduling Proficient Implemented across most plants	Planning & Scheduling Best in Possible Connected Enterprise
Production management	Production management None N/A	Production management Exploring	Production management Significant Implemented across multiple plants	Production management Proficient Implemented across most plants	Production management Best in Possible Connected Enterprise
Performance management/KPIs	Performance management/KPIs None N/A	Performance management/KPIs Exploring	Performance management/KPIs Significant Implemented across multiple plants	Performance management/KPIs Proficient Implemented across most plants	Performance management/KPIs Best in Possible Connected Enterprise
Asset management	Asset management None N/A	Asset management Exploring	Asset management Significant Implemented across multiple plants	Asset management Proficient Implemented across most plants	Asset management Best in Possible Connected Enterprise
Workflow management/electronic work instructions	Workflow management/electronic work instructions None N/A	Workflow management/electronic work instructions Exploring	Workflow management/electronic work instructions Significant Implemented across multiple plants	Workflow management/electronic work instructions Proficient Implemented across most plants	Workflow management/electronic work instructions Best in Possible Connected Enterprise
Batch Management	Batch Management None N/A	Batch Management Exploring	Batch Management Significant Implemented across multiple plants	Batch Management Proficient Implemented across most plants	Batch Management Best in Possible Connected Enterprise
Energy Management /HSA	Energy Management /HSA None N/A	Energy Management /HSA Exploring	Energy Management /HSA Significant Implemented across multiple plants	Energy Management /HSA Proficient Implemented across most plants	Energy Management /HSA Best in Possible Connected Enterprise
Mass balance & data reconciliation	Mass balance & data reconciliation None N/A	Mass balance & data reconciliation Exploring	Mass balance & data reconciliation Significant Implemented across multiple plants	Mass balance & data reconciliation Proficient Implemented across most plants	Mass balance & data reconciliation Best in Possible Connected Enterprise
Inventory tracking & management (or integration to MES)	Inventory tracking & management (or integration to MES) None N/A	Inventory tracking & management (or integration to MES) Exploring	Inventory tracking & management (or integration to MES) Significant Implemented across multiple plants	Inventory tracking & management (or integration to MES) Proficient Implemented across most plants	Inventory tracking & management (or integration to MES) Best in Possible Connected Enterprise
Overall Equipment Effectiveness(OEE)/SPC	Overall Equipment Effectiveness(OEE)/SPC None N/A	Overall Equipment Effectiveness(OEE)/SPC Exploring	Overall Equipment Effectiveness(OEE)/SPC Significant Implemented across multiple plants	Overall Equipment Effectiveness(OEE)/SPC Proficient Implemented across most plants	Overall Equipment Effectiveness(OEE)/SPC Best in Possible Connected Enterprise
Advanced Analytics	Advanced Analytics None N/A	Advanced Analytics Exploring	Advanced Analytics Significant Implemented across multiple plants	Advanced Analytics Proficient Implemented across most plants	Advanced Analytics Best in Possible Connected Enterprise
Recipe management	Recipe management None N/A	Recipe management Exploring	Recipe management Significant Implemented across multiple plants	Recipe management Proficient Implemented across most plants	Recipe management Best in Possible Connected Enterprise
Labor Management	Labor Management None N/A	Labor Management Exploring	Labor Management Significant Implemented across multiple plants	Labor Management Proficient Implemented across most plants	Labor Management Best in Possible Connected Enterprise
Quality management	Quality management None N/A	Quality management Exploring	Quality management Significant Implemented across multiple plants	Quality management Proficient Implemented across most plants	Quality management Best in Possible Connected Enterprise
Material management	Material management None N/A	Material management Exploring	Material management Significant Implemented across multiple plants	Material management Proficient Implemented across most plants	Material management Best in Possible Connected Enterprise
Product traceability	Product traceability None N/A	Product traceability Exploring	Product traceability Significant Implemented across multiple plants	Product traceability Proficient Implemented across most plants	Product traceability Best in Possible Connected Enterprise

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* 4. Cloud Deployment and Data Adoption for MES ApplicationsDescribe your cloud and data deployments/adoption for each specific MES functionality. Select the statement that best describes where your MES application is stored (for the most part).

	NA/Not using	On-Premise Only	Private Cloud (hosted)	Public Cloud	Private and Public
Visualization	Visualization NA/Not using	Visualization On-Premise Only	Visualization Private Cloud (hosted)	Visualization Public Cloud	Visualization Private and Public
Production Execution	Production Execution NA/Not using	Production Execution On-Premise Only	Production Execution Private Cloud (hosted)	Production Execution Public Cloud	Production Execution Private and Public
Planning & scheduling	Planning & scheduling NA/Not using	Planning & scheduling On-Premise Only	Planning & scheduling Private Cloud (hosted)	Planning & scheduling Public Cloud	Planning & scheduling Private and Public
Production management	Production management NA/Not using	Production management On-Premise Only	Production management Private Cloud (hosted)	Production management Public Cloud	Production management Private and Public
Performance Management/KPIs	Performance Management/KPIs NA/Not using	Performance Management/KPIs On-Premise Only	Performance Management/KPIs Private Cloud (hosted)	Performance Management/KPIs Public Cloud	Performance Management/KPIs Private and Public
Asset management	Asset management NA/Not using	Asset management On-Premise Only	Asset management Private Cloud (hosted)	Asset management Public Cloud	Asset management Private and Public
Batch Management	Batch Management NA/Not using	Batch Management On-Premise Only	Batch Management Private Cloud (hosted)	Batch Management Public Cloud	Batch Management Private and Public
Recipe management	Recipe management NA/Not using	Recipe management On-Premise Only	Recipe management Private Cloud (hosted)	Recipe management Public Cloud	Recipe management Private and Public
Energy Management/HSA	Energy Management/HSA NA/Not using	Energy Management/HSA On-Premise Only	Energy Management/HSA Private Cloud (hosted)	Energy Management/HSA Public Cloud	Energy Management/HSA Private and Public
Mass balance & data reconcilliation	Mass balance & data reconcilliation NA/Not using	Mass balance & data reconcilliation On-Premise Only	Mass balance & data reconcilliation Private Cloud (hosted)	Mass balance & data reconcilliation Public Cloud	Mass balance & data reconcilliation Private and Public
Inventory tracking & management(or integration to MES)	Inventory tracking & management(or integration to MES) NA/Not using	Inventory tracking & management(or integration to MES) On-Premise Only	Inventory tracking & management(or integration to MES) Private Cloud (hosted)	Inventory tracking & management(or integration to MES) Public Cloud	Inventory tracking & management(or integration to MES) Private and Public
Overall Equipment Effectiveness (OEE)/SPC	Overall Equipment Effectiveness (OEE)/SPC NA/Not using	Overall Equipment Effectiveness (OEE)/SPC On-Premise Only	Overall Equipment Effectiveness (OEE)/SPC Private Cloud (hosted)	Overall Equipment Effectiveness (OEE)/SPC Public Cloud	Overall Equipment Effectiveness (OEE)/SPC Private and Public
Advanced Analytics	Advanced Analytics NA/Not using	Advanced Analytics On-Premise Only	Advanced Analytics Private Cloud (hosted)	Advanced Analytics Public Cloud	Advanced Analytics Private and Public
Quality management	Quality management NA/Not using	Quality management On-Premise Only	Quality management Private Cloud (hosted)	Quality management Public Cloud	Quality management Private and Public
Manufacturing intelligence	Manufacturing intelligence NA/Not using	Manufacturing intelligence On-Premise Only	Manufacturing intelligence Private Cloud (hosted)	Manufacturing intelligence Public Cloud	Manufacturing intelligence Private and Public
Labor management	Labor management NA/Not using	Labor management On-Premise Only	Labor management Private Cloud (hosted)	Labor management Public Cloud	Labor management Private and Public
Material management	Material management NA/Not using	Material management On-Premise Only	Material management Private Cloud (hosted)	Material management Public Cloud	Material management Private and Public
Product traceability	Product traceability NA/Not using	Product traceability On-Premise Only	Product traceability Private Cloud (hosted)	Product traceability Public Cloud	Product traceability Private and Public

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* 5. New Digital Transformation MES Technologies AdoptionPlease select your implementation/usage of the following newer digital transformation technologies as integrated to, embedded in or adopted by technoloyg used with MES.

	None	Exploring	Limited	Significant	Proficient	Best in Class
Cloud	Cloud None	Cloud Exploring	Cloud Limited	Cloud Significant	Cloud Proficient	Cloud Best in Class
Edge	Edge None	Edge Exploring	Edge Limited	Edge Significant	Edge Proficient	Edge Best in Class
Micro-services	Micro-services None	Micro-services Exploring	Micro-services Limited	Micro-services Significant	Micro-services Proficient	Micro-services Best in Class
Data Lakes	Data Lakes None	Data Lakes Exploring	Data Lakes Limited	Data Lakes Significant	Data Lakes Proficient	Data Lakes Best in Class
Open source databases	Open source databases None	Open source databases Exploring	Open source databases Limited	Open source databases Significant	Open source databases Proficient	Open source databases Best in Class
Mobility devices	Mobility devices None	Mobility devices Exploring	Mobility devices Limited	Mobility devices Significant	Mobility devices Proficient	Mobility devices Best in Class
Smart video/cameras	Smart video/cameras None	Smart video/cameras Exploring	Smart video/cameras Limited	Smart video/cameras Significant	Smart video/cameras Proficient	Smart video/cameras Best in Class
Audio/Voice	Audio/Voice None	Audio/Voice Exploring	Audio/Voice Limited	Audio/Voice Significant	Audio/Voice Proficient	Audio/Voice Best in Class
Augmented Reality	Augmented Reality None	Augmented Reality Exploring	Augmented Reality Limited	Augmented Reality Significant	Augmented Reality Proficient	Augmented Reality Best in Class
Virtual Reality	Virtual Reality None	Virtual Reality Exploring	Virtual Reality Limited	Virtual Reality Significant	Virtual Reality Proficient	Virtual Reality Best in Class
Wearable sensors	Wearable sensors None	Wearable sensors Exploring	Wearable sensors Limited	Wearable sensors Significant	Wearable sensors Proficient	Wearable sensors Best in Class
Robotics	Robotics None	Robotics Exploring	Robotics Limited	Robotics Significant	Robotics Proficient	Robotics Best in Class
Automatic Guided Vehicles (AGV)	Automatic Guided Vehicles (AGV) None	Automatic Guided Vehicles (AGV) Exploring	Automatic Guided Vehicles (AGV) Limited	Automatic Guided Vehicles (AGV) Significant	Automatic Guided Vehicles (AGV) Proficient	Automatic Guided Vehicles (AGV) Best in Class
Digital Twins integrated to Process	Digital Twins integrated to Process None	Digital Twins integrated to Process Exploring	Digital Twins integrated to Process Limited	Digital Twins integrated to Process Significant	Digital Twins integrated to Process Proficient	Digital Twins integrated to Process Best in Class
Digital Twins integrated to Product	Digital Twins integrated to Product None	Digital Twins integrated to Product Exploring	Digital Twins integrated to Product Limited	Digital Twins integrated to Product Significant	Digital Twins integrated to Product Proficient	Digital Twins integrated to Product Best in Class
Machine learning	Machine learning None	Machine learning Exploring	Machine learning Limited	Machine learning Significant	Machine learning Proficient	Machine learning Best in Class
Artificial Intelligence	Artificial Intelligence None	Artificial Intelligence Exploring	Artificial Intelligence Limited	Artificial Intelligence Significant	Artificial Intelligence Proficient	Artificial Intelligence Best in Class
Containers	Containers None	Containers Exploring	Containers Limited	Containers Significant	Containers Proficient	Containers Best in Class

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* 6. How do you measure your digital transformation improvements using MES? Rate in terms of average improvements/ROI.

	No improvements/ NA	Negative ROI	Between 1 to 10 percent	Between 10 to 20 percent	Between 20 to 30 percent	Between 30 to 40 percent	Between 40 to 50 percent	Greater than 50 percent
Cost reduction	Cost reduction No improvements/ NA	Cost reduction Negative ROI	Cost reduction Between 1 to 10 percent	Cost reduction Between 10 to 20 percent	Cost reduction Between 20 to 30 percent	Cost reduction Between 30 to 40 percent	Cost reduction Between 40 to 50 percent	Cost reduction Greater than 50 percent
Production Performance Improvements (yields, etc.)	Production Performance Improvements (yields, etc.) No improvements/ NA	Production Performance Improvements (yields, etc.) Negative ROI	Production Performance Improvements (yields, etc.) Between 1 to 10 percent	Production Performance Improvements (yields, etc.) Between 10 to 20 percent	Production Performance Improvements (yields, etc.) Between 20 to 30 percent	Production Performance Improvements (yields, etc.) Between 30 to 40 percent	Production Performance Improvements (yields, etc.) Between 40 to 50 percent	Production Performance Improvements (yields, etc.) Greater than 50 percent
Flexibilty & agility improvements (for changes to process)	Flexibilty & agility improvements (for changes to process) No improvements/ NA	Flexibilty & agility improvements (for changes to process) Negative ROI	Flexibilty & agility improvements (for changes to process) Between 1 to 10 percent	Flexibilty & agility improvements (for changes to process) Between 10 to 20 percent	Flexibilty & agility improvements (for changes to process) Between 20 to 30 percent	Flexibilty & agility improvements (for changes to process) Between 30 to 40 percent	Flexibilty & agility improvements (for changes to process) Between 40 to 50 percent	Flexibilty & agility improvements (for changes to process) Greater than 50 percent
Time to market improvements	Time to market improvements No improvements/ NA	Time to market improvements Negative ROI	Time to market improvements Between 1 to 10 percent	Time to market improvements Between 10 to 20 percent	Time to market improvements Between 20 to 30 percent	Time to market improvements Between 30 to 40 percent	Time to market improvements Between 40 to 50 percent	Time to market improvements Greater than 50 percent
Process quality improvements	Process quality improvements No improvements/ NA	Process quality improvements Negative ROI	Process quality improvements Between 1 to 10 percent	Process quality improvements Between 10 to 20 percent	Process quality improvements Between 20 to 30 percent	Process quality improvements Between 30 to 40 percent	Process quality improvements Between 40 to 50 percent	Process quality improvements Greater than 50 percent
Product quality improvements	Product quality improvements No improvements/ NA	Product quality improvements Negative ROI	Product quality improvements Between 1 to 10 percent	Product quality improvements Between 10 to 20 percent	Product quality improvements Between 20 to 30 percent	Product quality improvements Between 30 to 40 percent	Product quality improvements Between 40 to 50 percent	Product quality improvements Greater than 50 percent
Downtime reduction	Downtime reduction No improvements/ NA	Downtime reduction Negative ROI	Downtime reduction Between 1 to 10 percent	Downtime reduction Between 10 to 20 percent	Downtime reduction Between 20 to 30 percent	Downtime reduction Between 30 to 40 percent	Downtime reduction Between 40 to 50 percent	Downtime reduction Greater than 50 percent
Safety Improvements	Safety Improvements No improvements/ NA	Safety Improvements Negative ROI	Safety Improvements Between 1 to 10 percent	Safety Improvements Between 10 to 20 percent	Safety Improvements Between 20 to 30 percent	Safety Improvements Between 30 to 40 percent	Safety Improvements Between 40 to 50 percent	Safety Improvements Greater than 50 percent
Energy/sustainability improvements	Energy/sustainability improvements No improvements/ NA	Energy/sustainability improvements Negative ROI	Energy/sustainability improvements Between 1 to 10 percent	Energy/sustainability improvements Between 10 to 20 percent	Energy/sustainability improvements Between 20 to 30 percent	Energy/sustainability improvements Between 30 to 40 percent	Energy/sustainability improvements Between 40 to 50 percent	Energy/sustainability improvements Greater than 50 percent
Improved collaboration	Improved collaboration No improvements/ NA	Improved collaboration Negative ROI	Improved collaboration Between 1 to 10 percent	Improved collaboration Between 10 to 20 percent	Improved collaboration Between 20 to 30 percent	Improved collaboration Between 30 to 40 percent	Improved collaboration Between 40 to 50 percent	Improved collaboration Greater than 50 percent
Visibility	Visibility No improvements/ NA	Visibility Negative ROI	Visibility Between 1 to 10 percent	Visibility Between 10 to 20 percent	Visibility Between 20 to 30 percent	Visibility Between 30 to 40 percent	Visibility Between 40 to 50 percent	Visibility Greater than 50 percent
Labor reduction	Labor reduction No improvements/ NA	Labor reduction Negative ROI	Labor reduction Between 1 to 10 percent	Labor reduction Between 10 to 20 percent	Labor reduction Between 20 to 30 percent	Labor reduction Between 30 to 40 percent	Labor reduction Between 40 to 50 percent	Labor reduction Greater than 50 percent

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* 7. What is your Region?

North America

Europe, Middle East & Africa

Asia

Latin America

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* 8. Which of the following best describes the principal industry of your organization?

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* 9. Which of the following best describes the principal industry of your organization?

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* 10. Is your company a Supplier of Technology or Services, or an End User of Technology or Services?

Supplier of Technology or Services to this Market

End User of Technology or Services

Other (e.g. Media, Financial, etc. please specify)

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* 11. Please provide your contact information, so we can assure you will receive the results.

Your Name

Company Name

Your Email