Tool for mapping an organizations current state.

Participation is the survey is voluntary. Information will be used for a research study on decoding the success factors of "Highly Reliable Organizations (HRO)."

Results of the survey maybe shared in technical forums (anonymously) .

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* 1. What is your industry segment? (check all that apply)

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* 2. What is you role in the organization?

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* 3. How old is your unit / facility (site)? Consider the major process units (exclude the expansion project unless its throughput is > 50% of the site)

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* 4. Do you have a Reliability Engineering department / function at your site?

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* 5. How are the Reliability Engineers aligned?

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* 6. Who is responsible for reliability of process units? (check all that apply)

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* 7. What does "Failure" mean, in terms of reliability in your unit?

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* 8. What is the target availability at your site for this year?

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* 9. Do you have any reliability tools / systems at your site?

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* 10. What is the state of systems that support reliability functions at your site?

  Plan (study) Do (execute) Check (feedback) Act (evergreen)
RAM study
RCM study
Precision alignment
RCA
Other

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* 11. How many unplanned shutdown events did your site have in 2023?

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* 12. How many plant / unit trips were witnessed at the site in 2023? (include nuisance as well as genuine)

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* 13. Do you have a Predictive Maintenance (PdM) team at your site? (either direct or contract staff)

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* 14. What is the % of PM work orders that led to Corrective Work Orders?

0 100 %
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i We adjusted the number you entered based on the slider’s scale.

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* 15. Which equipment type has contributed to unplanned downtime (UPDT) events or margin loss/LPO or site big hits in 2023? (check all that apply)

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* 16. How many unplanned events (breakdowns) occurred in 2023 at your site that led to production loss / reduction in throughput? (threats/bad actors or repetitive failures)

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* 17. How many Root Cause Failure Analysis (RCFA)s were done in 2023 at your site?

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* 18. How many reliability improvement projects are planned for 2024?

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* 19. How often do you conduct reliability focused meetings at your site?

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* 20. Do you agree or disagree with this statement: Maintenance budget is sought to manage the "random failures" in an aging facility. Since the facility is older, 30% hike in budget (from previous year) is proposed for approval.

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* 21. Do you have an Asset Management Plan (AMP) for the site?

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* 22. What is horizon of your AMP?

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* 23. Who is responsible for developing the equipment strategies of assets in your site? (check all that apply)

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* 24. Reliability Engineering should be a part of... (check all that apply)

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* 25. How do you rate your site against MTBF (of pumps)

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* 26. Who owns the routine maintenance budget?

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* 27. What keeps a Maintenance Engineer busy? (check all that apply)

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* 28. What is the percentage of emergency work compared to planned work orders?

0 100%
Clear
i We adjusted the number you entered based on the slider’s scale.

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* 29. Contact details

T